OBD-II code · EGR

P0402: Exhaust Gas Recirculation (EGR) Flow Excessive

Too much exhaust is flowing back into the intake, usually because the EGR valve is stuck open.

Code typeGeneric powertrain
SystemEGR
How serious is it?

Green, yellow, red: three ways P0402 can look

The same code can be a quick fix or a reason to pull over. Match your situation to the closest example.

Green

Keep an eye on it

Code set once, idles fine.

Yellow

Schedule a repair

Rough idle. Repair the EGR valve soon.

Red

Stop and get help

Stalling at intersections. Don't drive until fixed; it's a safety issue.

Symptoms you might notice

  • Rough idle
  • Stalling at stops
  • Hesitation

Common causes, cheapest first

  1. EGR valve stuck open with carbon
  2. Failed EGR valve
  3. Vacuum control problem

What you can check before calling

  • Notice stalling when coming to a stop

A code points to a system, not a part. Replacing parts based on the code alone is how people spend money without fixing the problem. Testing confirms the cause first.

Generic codes (second character 0) mean the same thing on every vehicle. Some manufacturers add their own details, so check service information for your exact vehicle.

Look up another code

Cummins fault code (like 1922), J1939 SPN and FMI (like SPN 3251 FMI 0), or an OBD-II code (like P0420).

Questions

What does P0402 mean?

P0402 means "Exhaust Gas Recirculation (EGR) Flow Excessive". Too much exhaust is flowing back into the intake, usually because the EGR valve is stuck open.

Can I drive with code P0402?

It depends on what the vehicle is doing. Green: Code set once, idles fine. Yellow: Rough idle. Repair the EGR valve soon. Red: Stalling at intersections. Don't drive until fixed; it's a safety issue.

What causes P0402?

The most common causes are: eGR valve stuck open with carbon; failed EGR valve; vacuum control problem.

Is P0402 a serious code?

It can be. Stalling at intersections. Don't drive until fixed; it's a safety issue.

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